Industrial Furnace
- Annealing First Type›
- Annealing Second Type›
- Bell Furnace For Annealing Steal Wire And Sheet›
- Bogie Hearth Furnace›
- Bogie Hearth With Attached Door›
- Box Type Furnace›
- Furnace For 1100 Deg C›
- Furnace For Amorphous Heating Batch Type›
- Gas Carburising Furnace›
- Gas Nitriding Furnace›
- Hardening Furnace›
- Heat Treatment Furnace›
- Industrial Pit Type Tempering Furnace›
- Industrial Wire Annealing Furnace With Double Trolley System›
- Kiln For Terra Cotta And Tile Application›
- Melting Furnace For Aluminium, Brass,Copper, Lead, Zinc And Gold›
- Mesh Belt Furnace›
- Mesh Belt Furnace With Ammonium Cracker›
- Pit Type Furnace With Quenching Tank›
- Pusher Type Continious Furnace For Amorphous›
- Roller Hearth Furnace›
- Salt Bath Hardening›
- Solutionising Furnace›
- Tempering Furnace›
- Top Opening Heat Treatment Furnace›
- Vacuum Furnace›
GAS NITRIDING FURNACE
We are a leading provider of high-quality Gas Nitriding Furnaces in Bangalore, India. Our furnaces are engineered for precision gas-controlled nitriding processes, ensuring superior surface hardness, wear resistance, and fatigue life for ferrous metal components. Utilizing advanced temperature control and precise atmospheric management, our systems deliver consistent, high-integrity metallurgical results tailored to the demanding standards of the Indian manufacturing sector.
Key Features & Highlights
Our Gas Nitriding Furnaces are designed for optimal performance, efficiency, and reliability:
- Precision Gas Flow Control: Equipped with advanced flow meters and ammonia dissociation analysis to ensure precise control over the nitriding potential () and consistent case depth.
- Excellent Temperature Uniformity: High-efficiency heating elements and circulation fans guarantee temperature distribution within throughout the retort, crucial for uniform surface hardening.
- Retort and Seal Integrity: Furnaces feature high-grade stainless steel or Inconel retorts designed for high-temperature and corrosive atmospheres, coupled with effective sealing mechanisms to maintain atmosphere purity.
- Advanced Control System: Utilizes PLC-based automation (Programmable Logic Controller) with HMI (Human-Machine Interface) for data logging, recipe management, and real-time process monitoring.
- Safety Interlocks: Comprehensive safety features, including over-temperature protection, gas leak detection, and emergency shut-off systems, adhering to strict industrial safety norms.
- Customizable Capacity: Available in various sizes (pit type, box type) and capacities to suit small batch production up to large, continuous volume requirements.
Technical Specifications (Standard Model Example)
|
Parameter |
Specification |
|
Working Temperature |
Up to (Max ) |
|
Temperature Control |
PID Controller with SCR/Thyristorized power control |
|
Temperature Uniformity |
(Standard operating range) |
|
Heating Media |
Electrical (Nickel-Chrome heating elements) |
|
Retort Material |
AISI 310 / Inconel (Depending on customer requirement) |
|
Insulation |
High-density Ceramic Fibre Blankets and Modules |
|
Control Panel |
PLC with HMI Touchscreen Interface |
|
Atmosphere Control |
Ammonia , Dissociated Ammonia ( and ), Nitrogen () |
|
Safety Features |
Over-temperature alarm, gas pressure monitoring, Door/Lid interlock |
Typical Applications
Our Gas Nitriding Furnaces are utilized across various industries for critical components, including:
- Automotive: Crankshafts, camshafts, gears, valves, and engine components.
- Tool & Die: Molds, dies, punches, and metal forming tools requiring enhanced wear resistance.
- Machine Tools: Spindles, screws, and precision mechanical parts.
- Aerospace: Components demanding high fatigue strength and minimal dimensional change.
- General Engineering: Shafts, pins, and any component requiring high surface hardness and excellent corrosion resistance.